Two documents published some time since illustrate the preceding remarks. The first is the account of the tests of the iron taken from the Tariffville bridge after its failure, and the second is the specification for bridges on the Cincinnati Southern Railroad. The Tariffville bridge, though nominally a wooden one, like most structures of the kind relied entirely upon iron rods to keep the wood-work together. Although the rods were too small, and seriously defective in manufacture, the bridge ought not to have fallen from that cause. The ultimate strength of the iron was not what it should have been, but yet it was not low enough to explain the disaster; but when we look at the quality of the iron, we have the cause of the fall. The rods taken from the bridge show an ultimate tensile strength of 47,560 pounds per inch, but an elastic limit of only 19,000 pounds; while the strain which was at any time liable to come on them was 22,000 pounds per inch, or 3,000 pounds more than the elastic limit. The fracture of the tested rods, which, it is stated, broke with a single blow of the hammer very much in the manner of cast-iron, showed a very inferior quality of metal. The rods broke in the bridge exactly where we should look for the failure; viz., in the screw at the end. No ordinary inspection would have detected this weakness. No inspection did detect it, but a proper specification faithfully carried out would have prevented the disaster.
Look now at an extract from the specification for bridges upon the Cincinnati Southern Railway:—
"All parts of the bridges and trestleworks must be proportioned to sustain the passage of the following rolling-load at a speed of not less than 30 miles an hour: viz., two locomotives coupled, each weighing 36 tons on the drivers in a space of 12 feet, the total weight of each engine and tender loaded being 66 tons in a space of 50 feet, and followed by loaded cars weighing 20 tons each in a space of 22 feet. An addition of 25 per cent will be made to the strains produced by the rolling-load considered as static in all parts which are liable to be thrown suddenly under strain by the passage of a rapidly moving load. A similar addition of 50 per cent will be made to the strain on suspension links and riveted connections of stringers with floor-beams, and floor-beams with trusses. The iron-work shall be so proportioned that the weight of the structure, together with the above specified rolling-load, shall in no part cause a tensile strain of more than 10,000 pounds per square inch of sectional area. Iron used under tensile strain shall be tough, ductile, of uniform quality, and capable of sustaining not less than 50,000 pounds per square inch of sectional area without fracture, and 25,000 pounds per square inch without taking a permanent set. The reduction of area at the breaking-point shall average 25 per cent, and the elongation 15 per cent. When cold, the iron must bend, without sign of fracture, from 90 to 180 degrees."
A specification like this, properly carried out, would put an absolute stop to the building of such structures as the Tariffville Bridge, and would prevent a very large part of the catastrophes which so often shock the community, and shake the public faith in iron bridges. Reference has been made above to the proper loads to be placed upon wrought-iron when under a tensile strain. Similar loads have been determined for other materials, and for other kinds of strain.
The preceding remarks in regard to the loads for which bridges should be designed, and the safe weight to be put upon the material, are given to show how far the safety of a bridge is a matter of fact, and how far a matter of opinion. It will be seen that the limits within which we are at liberty to vary, are quite narrow, so that bridge-building may correctly be called a science; and there is no excuse for the person who guesses, either at the load which a bridge should be designed to bear, or at the size of the different members of the structure. Still less can we excuse the man who not only guesses, but who, in order to build cheaply, persistently guesses on the wrong side.
It will, of course, be understood, when it is said that bridge-building may be called a science, that it can only be so when in the hands of an engineer whose judgment has been matured by wide experience, and who understands that no mechanical philosophy can be applied to practice which is not subject to the contingencies of workmanship. There are many bridges which will stand the test of figures very well, and which are nevertheless very poor structures. The general plan of a bridge may be good, the computations all right, and yet it may break down under the first train that passes over it. There are many practical considerations that cannot be, at any rate have not yet been, reduced to figures. It is not enough that the strains upon each member of a bridge should be correctly estimated, and fall within the safe limits: the different members of the bridge must be so connected, and the mechanical details such, as to insure, under all conditions, the assumed action of the several parts. In fine, while we can say that a bridge that does not stand the test of arithmetic is a bad bridge, we cannot always say that a structure which does stand such a test is a good one.
We often hear it argued that a bridge must be safe, since it has been submitted to a heavy load, and did not break down. Such a test means absolutely nothing. It does not even show that the bridge will bear the same load again, much less does it show that it has the proper margin for safety. It simply shows that it did not break down at that time. Every rotten, worn-out, and defective bridge that ever fell has been submitted to exactly that test. More than this, it has repeatedly happened that a heavy train has passed over a bridge in apparent safety, while a much lighter one passing directly afterwards has gone through. In almost all such cases, the structure has been weak and defective; and finally some heavy load passes over, and cripples the bridge, so that the next load produces a disaster. For the test of a bridge to be in any way satisfactory, we must know just what effect such test has had upon the structure. We do not find this out by simply standing near, and noting that the bridge did not break down. We must satisfy ourselves beyond all question that no part has been overstrained.
A short time ago the builders of a wretchedly cheap and unsafe highway bridge, in order to quiet a fear which had arisen that the structure was not altogether sound, tested a span 122 feet long with a load of 58,000 pounds; and inasmuch as the bridge did not break down under this load, which was less than a quarter part of what it was warranted to carry safely, the county commissioners considered the result eminently satisfactory, and remarked that the test was made merely to satisfy the public that the bridge was abundantly safe for all practical uses. The public would, no doubt, have been satisfied that the Ashtabula bridge was abundantly safe for all practical uses had it stood on that bridge in the morning and seen a heavy freight-train go over it, and yet that very bridge broke down directly afterwards under a passenger-train.
Now, according to the common notion, that was a good bridge in the morning, and a very bad bridge, or rather, no bridge at all, in the evening. The question for the public is, When did it cease to be a good bridge, and begin to be a bad one? A test like the one referred to above can do no more than illustrate the ignorance or lack of honesty of those who make it, or those who are satisfied with it. Such a test might come within a dozen pounds of breaking the bridge down, and no one be the wiser. The entire absurdity of such testing has recently been illustrated in the most decided manner. The very same company that built the bridge above referred to, made also another one on exactly the same plan, and of almost precisely the same size, and tested it when done by placing almost exactly the same load upon it. The bridge did not break down; and the county commissioners, for whom the work was done, were satisfied that it was "abundantly safe for all practical uses," accepted it, paid for it; and in less than ten years it broke down under a single team and a little snow, weighing in all not over one-tenth part of the load the bridge was warranted to carry, and not over one-half the load with which it had been previously tested. If this bridge had been "tested" by five minutes of honest arithmetic, it would have been promptly condemned the very day it was finished.
In view of the preceding, what shall we say of a bridge company that deliberately builds a bridge in the middle of a large town, where it will be subjected to heavy teaming, and, owing to its peculiar location, to heavy crowds, and warrants to the town that it shall safely hold a ton per running-foot, when the very simplest computation shows beyond chance of dispute that such a load will strain the iron to 40,000 pounds per square inch? We are to say, either that such a company is so ignorant that it does not know the difference between a good bridge and a bad one, or else so wicked as to knowingly subject the public to a wretchedly unsafe bridge. The case referred to is not an imaginary one, but existed recently in the main street of a large New-England town. The joints in that bridge, which could safely hold but 20,000 pounds, were required to hold 60,000 pounds under the load which the builders had warranted the bridge to carry safely. The case was so bad, that, after a lengthy controversy, the town officers had a thorough expert examination of the bridge, which promptly condemned it as in imminent danger of falling, and as having a factor of safety of only 1-15/100, which is practically no factor at all. Notwithstanding all this, and in the face of the report, the president of the bridge company came out with a letter in the papers, in which he pronounced the bridge "perfectly safe." Thus we actually have the president of a bridge company in this country stating openly that a factor of safety of 1-15/100 makes a bridge perfectly safe, or, in other words, that a bridge can safely bear the load that will break it down, for he very wisely made not the slightest attempt to disprove any of the conclusions of the commission; and this company has built hundreds of highway bridges all over the United States, and is building them to-day wherever it can find town or county officers ignorant enough to buy them.
It might be supposed, that, under the above condemnation, the authorities controlling the bridge would have taken some steps to prevent the coming disaster. They did, however, nothing of the kind, but allowed the public to travel over it for more than a year, at the most fearful risk, until public indignation became so strong that a special town-meeting was called, and a committee appointed to remove the old bridge, and to build a new one.
One of the worst cases of utterly dishonest bridge-building that we have had of late years in Massachusetts, was that of the iron highway bridge across the Merrimac River at Groveland, a few miles below Haverhill, one span of which broke down in January, 1881. This bridge was built in 1871-1872, and consisted of 6 spans, each about 125 feet long. The whole cost of the structure was $80,000, and the contract price for the iron-work was $28,000. The company which made that bridge, agreed in their contract to give the county a structure that should carry safely 3,000 pounds per running-foot besides its own weight; but they built a bridge, which, if they knew enough to compute its strength at all, they knew perfectly well could not safely carry over one-quarter part of that load. In fact, the weight of the bridge alone is more than it ever ought to have borne. The company warranted each span of that bridge to carry safely a net or moving load of 165 tons, and it broke down under a single team and a small amount of snow. The company warranted that bridge to carry safely a load which would strain the iron to 50,000 pounds per inch, when it knew perfectly well that 15,000 pounds per inch was the most that could safely be borne.